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Catheters for PICC, CVC, Hemodialysis & Implantable Ports

We provide a full range of custom catheters for PICC, CVC, hemodialysis & implantable ports to support every phase of the product life cycle.

Design and development of PICC, CVC, and hemodialysis catheters and implantable ports.
Design and development of infusion therapy and hemodialysis devices, such as central venous catheters, introducer sheaths, and dilators.
Transfer of products and processes from one site to another to support product line transfer, line duplication, low-cost manufacturing, and prototype-to-production migration.
Manufacture of standard and custom infusion therapy and hemodialysis medical-device components, including braided shafts, polyimide tubing, and braided multi-lumen extrusions.
Design for manufacturability (DFM) to assure that final products can be repeatedly manufactured while meeting quality, reliability, and performance requirements.

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Materials and Processes
Sensing and Transmitting

With comprehensive manufacturing capabilities, we develop catheters in a wide range of models and configurations. Our technical experts ensure the highest-quality materials are matched to the precise design specifications and requirements of every component and device we manufacture.

We maintain ISO 13485 certification across our facilities, as well as quality and process management systems that meet the highest standards set by the United States Food and Drug Administration, the European Community, and other international regulatory authorities. Our technical experts ensure design for manufacturability to decrease development time, minimize costs, and achieve speed to market.

Molding

Master Unit Die (MUD), single- or dual-cavity and insert molding

Extrusion

Low- & high-melt polymers, single-lumen, multi-lumen, bump tubing, co-extrusion, wire enforced, braided and liners

Wire Drawing & Dielectric Coating

Substrates: Clad wire, MP35N, stainless steel, platinum and polymer
Coatings: PTFE, ETFE, polyimide, polyethylene and nylon

Reinforcement Shafts

Computer modeling (Virtual Tube Modeling™) to maximize performance, braided, coiled, lamination, multi-durometer polymers, Radiopaque-loaded polymers, reflowed shafts, pressure extrusion, thin-walled tight tolerance and lubricous liners

Support Members / Marker Bands

Coils, marker bands, laser/machined-metal spines and ground cores

Machined Components

CNC machining, laser cutting, laser hole drilling, EDM and precious metals (platinum, gold, & other alloys)

Assembly

Hub molding, reflow, tipping and handle attachment

We maintain strong R&D investment to develop new technologies that complement customer initiatives to incorporate electrical and optical capabilities into catheters and sheaths. Throughout our partnership, we provide the mechanical design, process design, device testing, material testing, inspection, traceability, and documentation required to meet complex and sophisticated requirements. We support customers with the following catheter enabling platforms:

Mechanical competencies in delivery platforms, materials joining and precision coating to develop miniaturized sensor, electrical, and optical components.
Advanced electrical and optical design capabilities in fine wire joining, proximal ring connectors, sensor connector attachment, optical fiber connectors, optical fiber polishing, and wire bonding.
Clinical and design assurance to perform benchmark testing, technology research, and clinical evaluation.